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4 - Rolls

The 4-roll double pinch plate bending machine is in a sense a 3-roll initial pinch plate bending machine with an extra bending roll on the front side of the pinch rolls. There are multiple advantages to this style of plate roll. 
1. SINGLE PASS ROLLING
2. SPEED. Throughput is nearly double the speed of a comparable 3 roll
3. CNC CONTROL. It is compatible with CNC controls making it the best choice for high production and repeatability between operators.
4. CONE ROLLING. Cones have to be rolled in both directions so a 4 roll greatly increases efficiency by allowing you to roll back and forth without removing the workpiece from the machine.
5. AUTOMATION. A 4-roll is required for any automated rolling cell.

 

430 SERIES

     Imagine rolling any material—thick or thin—into a perfect cylinder every time, without shimming or rework. Today, I’m thrilled to unveil the WDM 430 Series plate roll, a game-changer that takes our legendary 4-roll design to the next level. Let’s dive in!

     To roll a perfect cylinder, your material needs to be pinched with even pressure across the entire width. If there’s more pressure on the ends, you get a barrel-shaped cylinder—tight at the edges, gapped in the middle. If the center is pinched harder, you get an hourglass shape—tight in the middle, loose on the ends.

     Here’s why that happens: most plate rolls are supported on the ends. So when you feed material into the machine, the force causes the rolls to deflect or bend. To compensate, the industry crowns the rolls—making them larger in the middle so they even out under pressure.

     But here’s the problem: different materials deflect the rolls differently. A ¼-inch plate causes more deflection than, say, 20-gauge sheet. If your machine is crowned for ¼-inch, anything thinner rolls into an hourglass. If it’s crowned for thin material, heavier plate turns into a barrel.

     To work around this, operators sometimes shim the rolls—adjusting pressure with cardboard etc. to get a perfect shape. But shimming is tedious, time-consuming, and not ideal for shops rolling a wide range of materials.

     Enter the WDM 430 Series. Our patent pending “Passive Crown System” eliminates deflection issues. The pinch and bending rolls adapt to match the top roll’s deflection, whether you’re rolling 20-gauge or ¼-inch steel. No crowning, no shimming—just perfect cylinders every time. You can roll anything from thin sheets to max capacity with zero defects.

This isn’t just tech for tech’s sake. The WDM 430 Series boosts your shop’s efficiency:

  • Versatility: Roll any thickness or width over 12 inches up to max capacity.

  • Speed: No shimming means faster throughput.

  • Precision: Say goodbye to barrel or hourglass shapes.

Standard Features of 430 Series

·    Automatic compensation for roll deflection creating the following features:

          o    No Crown required in the rolls

          o    The ability to roll any thickness and width of material up to max capacity without any roll deflection                  symptoms in the workpiece

          o    No shimming required to correct “hour glass” shaped cylinders resulting from too much roll crown

          o    No shimming required to correct “barrel” shaped cylinders resulting from not enough roll crown

·    Flame Hardened and Polished 1045 Carbon Steel Rolls

·    LSHT type hydraulic drive motor with high volumetric and overall efficiency

·    Hydraulic driven rolls which provides instant start, stop, and reverse

·    Two roll drive

·    NEMA 12 control cabinet with fused power supply

·    Electrics meet NFPA 79 Specifications

·    230/460-volt 3 phase 50/60 hertz electrics (specify voltage when ordering)

·    Variable Frequency Drive on main motor

·    Infinitely variable rolling speed up to 22 FPM

·    Electronic overload protection

·    SKF spherical roller bearings on all main bearings

·    Safety cable around perimeter of machine

·    Beta 4.2 rolling console control. Pushbutton control of main functions and 3 digital readouts to show the           position of the 3 lower rolls.

·    Rolls driven directly or through planetary gear type speed reducers

·    Machine sets directly on level floor

·    Ability to roll symmetrical steel sections without additional attachments

·    Hydraulic operated drop end support

OTHER OPTIONS AVAILAVLE INCLUDE

·    Cone Attachment with roller “snubber”                             

·    Side Supports                                          

·    Overhead Support

·    Ejector 

·    Dual Footswitch                           

·    Pre 4.2 (preset) Control                                             

·    4R-AP (CNC) Control

·    Light Curtains and Hard Guarding

*   OTHER SPECIAL OPTIONS AVAILABLE UPON REQUEST

Pictures Representing the WDM 430 Series

Who is the 430 for?

     The WDM 430 series was designed for the job shop or high production facility that rolls material with a wide range in thicknesses or yield strengths and a minimum material width of 12in. 

403 SERIES

     The 403 series is WDM's original 4 roll plate roll design. This style has the crown machined into the rolls and can be crowned for a specific material thickness and type. This style also gives you the ability to roll narrow strip, as well as boasting all the other benefits of a traditional 4 roll plate roll. This style goes up to a 7"Ø top roll.

Standard Features of 403 Series

·    1045 carbon steel rolls

·    Hydraulic driven roll which provides instant start, stop, and reverse

·    NEMA 12 control cabinet with fused power supply

·    Electrics meet NFPA 79 specifications

·    230/460-volt 3 phase 50/60 hertz electrics (specify voltage when ordering)

·    Variable frequency drive providing infinitely variable speed from 0-22 FPM and electronic overload                     protection

·    Two roll drive

·    SKF spherical roller bearings on all main bearings

·    LSHT type hydraulic drive motor with high volumetric and overall efficiency

·    Safety cable around perimeter of machine

·    Beta 4.2 rolling console control. Push button control of main functions and 3 digital readouts to show the         position of the 3 lower rolls.

·    Rolls directly driven or through planetary gear type speed reducers

·    Machine sets directly on level floor

·    Ability to roll symmetrical steel sections without additional attachments

·    Hydraulic operated drop end support

OTHER OPTIONS AVAILAVLE INCLUDE

·    Cone Attachment

·    Heavy Duty Cone Attachment

·    Hardened Only Rolls

·    Hardened and Polished Rolls

·    Circular Grooves                             

·    Side Supports                                          

·    Overhead Support

·    Ejector 

·    Dual Footswitch                           

·    Pre 4.2 (preset) Control                                             

·    4R-AP (CNC) Control

·    Light Curtains and Hard Guarding

*   OTHER SPECIAL OPTIONS AVAILABLE UPON REQUEST

404 SERIES

     The WDM 404 Series has all the features of the 403 Series with the following exceptions. 

·     Top Roll is an 8in Ø or larger.

·     Electric gear motor driven rolls which provides fast start, stop, and reverse.

·     Rolls are driven through helical gear electric motors with brakes.

*Note, some aspects of the machines have been upgraded since the last brochure revision!

4-Roll Automation

403 Series Pictures

Workpiece Accuracy

In the final analysis, the proof of performance is the acceptability of the finished workpiece. With uniform quality of the workpiece blanks, our machines have historically rolled workpieces within 1/2 of 1% of perfect concentricity.

There are many variables that can affect the accuracy and repeatability either minimally or drastically. These include, but are not limited to, the following: varying material thickness; varying material temper; uneven cross section of material, i.e. wide and narrow profile of workpiece or a workpiece with holes or cutouts; and direction of grain of material.

Many of these variables can be overcome by various means. An important element for success is a knowledgeable operator who understands the characteristics of the material being formed and the various functions of the machine. If the workpiece being formed is anything other than uniform material and cylinders, and you are unsure if your pieces can be rolled practically, please provide us with a drawing or sketch and we will be happy to evaluate it.

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Waldemar Design & Machine L.L.C. warrants its products to be free from defects in material and workmanship for a period of one year from date of manufacture. Waldemar's obligation is to replace, free of charge, any defective part of any product that its inspection shows to be defective, including the lowest priced round trip transportation to Waldemar's plant in Spencer, TN, from any point in the 48 contiguous states. Waldemar shall not be liable for installation and removal expense, loss of time, manufacturing costs, labor, materials, loss of profits, or consequential damages direct or indirect, because of defective products. There is no other warranty, expressed or implied.

Warranty

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